Benchmade Bugout 535 Knife Review

From the moment I laid my hands on the Benchmade Bugout 535, I knew it was something special. As someone who appreciates the reliability of a good knife, whether I’m on a weekend hiking trip or simply need a dependable tool for everyday tasks, the Bugout seemed to promise high performance in a lightweight package. Here’s my in-depth take on this popular knife, based on months of personal use.

Benchmade Bugout 535 Specifications

• Overall Length: 7.46″
• Blade Length: 3.24″
• Cutting Edge: 3.00″
• Blade Width: 1.00″
• Blade Thickness: 0.09″
• Blade Material: CPM S30V
• Hardness: 58-60 RC
• Blade Style: Drop Point
• Blade Grind: Flat
• Finish: Gray
• Edge Type: Plain
• Handle Length: 4.22″
• Handle Width: 1.00″
• Handle Thickness: 0.42″
• Handle Material: Polymer
• Color: Green, Tan
• Frame/Liner: Steel
• Weight: 1.85 oz.

Design and Features

The Benchmade Bugout 535 sports a sleek, minimalist design that doesn’t just look good it’s built for serious use. The blade is made from premium CPM-S30V steel, known for its exceptional edge retention and corrosion resistance. The handle, composed of Grivory, offers an excellent balance of strength and lightness, bringing the total weight of the knife down to a mere 1.85 ounces. This makes the Bugout one of the lightest full-size folders on the market today.

Performance

In terms of performance, the Bugout has exceeded my expectations. The blade arrives razor-sharp out of the box, and its edge retention is impressive, even after repeated use of tough materials. The AXIS lock mechanism provides a smooth opening and closing action, which can be easily operated with one hand, an essential feature when you’re multitasking outdoors or during everyday use.

I’ve put this knife through its paces in various conditions—slicing through heavy-duty cardboard, cutting rope, and even preparing food. Its durability and reliability have stood out, maintaining its performance without any signs of wear, even in wet and dusty environments.

Comfort and Ergonomics

The ergonomics of the Bugout 535 are on point. The handle design fits comfortably in the hand, providing a secure grip without any hotspots, even during prolonged use. The knife feels balanced, and the pocket clip, while minimal, ensures the knife stays put in your pocket without discomfort.

Value and Comparison

Priced at a premium, the Benchmade Bugout 535 might seem steep for some. However, considering its high-quality materials, exceptional build quality, and versatile performance, it offers solid value for those who prioritize lightweight durability in a knife. Compared to other knives in its class, the Bugout stands out for its ultralight design without compromising on strength or functionality.

What I Like

• Lightweight Design: One of the standout features of the Bugout 535 is its incredibly lightweight design. Weighing in at just 1.85 ounces, it’s so light that I often forget it’s in my pocket. This makes it an ideal companion for long hikes and outdoor adventures where every ounce matters. Its lightness, combined with its robust functionality, sets it apart in the world of everyday carry (EDC) knives.
• High-Quality Blade: The use of CPM-S30V steel for the blade is a significant plus. This premium steel offers exceptional edge retention and corrosion resistance, meaning I don’t have to sharpen it as often as some of my other knives. It’s maintained its edge through various tasks, from cutting open boxes and packages to preparing snacks on a hike.
• Ergonomics and Comfort: The handle design and overall ergonomics of the Bugout 535 are top-notch. It fits comfortably in my hand, providing a secure grip without any hot spots, even during extended use. Whether I’m wearing gloves or have wet hands, I’ve found the grip to be reliable and the knife easy to control.
• Durability: Despite its light frame, the Bugout 535 is surprisingly durable. I’ve used it in various conditions, from dusty trails to damp environments, and it’s held up remarkably well. The Grivory handle and stainless steel hardware resist wear and tear, maintaining the knife’s sleek look and functionality.

What I Don’t Like

• Price Point: While I understand the price reflects the high-quality materials and design innovation, the Bugout 535’s premium cost might be a deterrent for some. It’s an investment, and for those new to the world of EDC knives, the price may seem steep compared to other models on the market.
• Pocket Clip Design: Although the minimalistic pocket clip is effective for keeping the knife securely in place, I’ve found it to be a bit too tight and somewhat challenging to clip onto thicker pants or belts. A slightly more flexible or adjustable clip design would enhance its usability.
• Blade Play: On a minor note, I’ve noticed a slight blade play when the knife is fully opened. It’s not significant enough to impact the knife’s performance or safety, but for the price, I would expect zero movement. This might vary from unit to unit, but it’s something I’ve observed.

Benchmade Bugout 535 vs. Competitors

Feature	Benchmade Bugout 535	Spyderco Para 3 Lightweight	Zero Tolerance 0450
Blade Material	CPM-S30V	CTS-BD1N	S35VN
Handle Material	Grivory	FRN (Fiberglass Reinforced Nylon)	Titanium
Weight	1.85 oz (52.45 g)	2.4 oz (68 g)	2.9 oz (82 g)
Blade Length	3.24 inches (8.23 cm)	2.92 inches (7.42 cm)	3.25 inches (8.25 cm)
Overall Length	7.46 inches (18.95 cm)	7.21 inches (18.31 cm)	7.4 inches (18.8 cm)
Lock Type	AXIS Lock	Compression Lock	Frame Lock
Opening Mechanism	Manual, Thumb Stud	Manual, Thumb Hole	Manual, Flipper
Price Range	Premium	Mid to High	Premium
Carry Option	Reversible Mini Deep-Carry Clip	Reversible Wire Clip	Reversible Clip
Edge Retention	High	Moderate	High
Corrosion Resistance	High	Moderate	High
Ease of Maintenance	Moderate to High	High	Moderate
Use Cases	EDC, Outdoor, Camping	EDC, Light Outdoor	EDC, Tactical
Special Features	Ultra-lightweight design, versatile use	Lightweight, ergonomic design for EDC	Sleek design, high durability

Important Tips

1. Regular Maintenance is Key

• After each use, especially if it’s been exposed to moisture, dirt, or food, make sure to clean your Bugout 535. A simple wipe with a damp cloth can remove debris, and applying a bit of soap and water (followed by thorough drying) can keep it in top condition. Avoid letting any residues sit on the blade or handle for too long.
• The AXIS lock and blade pivot benefit significantly from occasional lubrication. Use a high-quality knife oil to ensure smooth operation. A drop on the pivot and a small amount on the lock mechanism can prevent wear and improve the opening and closing action.

2. Sharpening the Blade

• The CPM-S30V steel is known for its edge retention but will eventually require sharpening. Use a high-quality sharpening stone or a diamond sharpener to maintain the edge. Follow the original angle of the edge for best results, and consider using a sharpening guide if you’re new to sharpening knives.
• Between full sharpenings, using a leather strop can help maintain the blade’s sharpness. Stropping realigns the edge without removing as much material as sharpening, extending the time between sharpenings.

3. Carry and Use Wisely

• The Bugout 535 comes with a reversible pocket clip, allowing for tip-up carry on either side. Place it in a pocket where it won’t rub against keys or other items that could scratch the handle or inadvertently open the knife.
• While the Bugout 535 is robust, it’s designed as an EDC knife, not a pry bar or a screwdriver. Using it for its intended purposes—cutting tasks—will prolong its life and maintain its functionality.

4. Customization

• Benchmade offers various aftermarket parts and accessories, allowing you to customize the Bugout 535. Whether you’re looking to change the handle scales for a different material or color, or you want to swap out the thumb studs or pocket clip, personalizing your knife can make it uniquely yours.

5. Safety First

• Always be mindful when opening and closing the knife, keeping fingers clear of the blade path. The AXIS lock is reliable, but ensuring you’re familiar with its operation can prevent accidental closures.

Conclusion

The Benchmade Bugout 535 is a testament to what modern folding knives can achieve. It combines lightweight portability with the ruggedness needed for a wide range of tasks. While its price tag may be a hurdle for some, its performance, durability, and design make it a worthwhile investment for enthusiasts and casual users alike. Whether you’re an avid hiker, a daily carrier, or someone who appreciates quality craftsmanship in your tools, the Bugout 535 is a knife that won’t disappoint.

10 FAQs about Benchmade Bugout 535

1. What is the Benchmade Bugout 535 designed for?
   The Benchmade Bugout 535 is designed as a lightweight, versatile folding knife suitable for a wide range of activities, from everyday carry (EDC) to hiking, camping, and outdoor adventures. Its design focuses on portability and reliability without compromising on strength and functionality.
2. What type of blade material does the Bugout 535 use?
   The Bugout 535 features a blade made from CPM-S30V steel, known for its excellent edge retention, corrosion resistance, and overall durability. This premium blade material ensures the knife remains sharp and resistant to wear over time.
3. How heavy is the Benchmade Bugout 535?
   The Bugout 535 is remarkably lightweight, weighing in at just 1.85 ounces (52.45 grams). This makes it one of the lightest full-size folding knives available, ideal for those who prioritize minimal carry weight.
4. What are the handle materials used in the Bugout 535?
   The handle of the Bugout 535 is made from Grivory, a high-performance polymer that offers an excellent balance of strength and lightness. This material contributes to the knife’s overall durability and lightweight design.
5. Is the Benchmade Bugout 535 easy to open and close?
   Yes, the Bugout 535 is equipped with Benchmade’s proprietary AXIS lock mechanism, which allows for easy, smooth opening and closing of the blade with one hand. This mechanism is both secure and user-friendly, making the knife convenient for quick tasks.
6. Can the Bugout 535 be legally carried in most areas?
   While the Bugout 535 is legal to carry in many areas, knife laws vary widely by country, state, and even city. It’s essential to check local laws regarding blade length and knife carry regulations before carrying the Bugout 535 or any knife in public spaces.
7. How does the Bugout 535 perform for outdoor activities?
   The Bugout 535 excels in outdoor settings, offering reliability and versatility for tasks such as cutting rope, preparing food, and general utility work. Its lightweight design makes it a preferred choice for hikers, campers, and outdoor enthusiasts who require a dependable knife without added bulk.
8. What makes the Benchmade Bugout 535 different from other EDC knives?
   The Bugout 535 stands out due to its ultra-lightweight design, premium materials (CPM-S30V blade and Grivory handle), and the reliable AXIS lock mechanism. These features, combined with its slim profile and high-performance capabilities, make it a top choice among EDC enthusiasts and professionals alike.
9. Does the Benchmade Bugout 535 come with a warranty?
   Yes, Benchmade offers a limited lifetime warranty on the Bugout 535, covering defects in materials and workmanship. Additionally, Benchmade provides a Lifesharp service, offering free sharpening and maintenance for the life of the knife (shipping fees apply).
10. How can the Bugout 535 be customized or maintained?
    Benchmade offers customization options for the Bugout 535 through their website, allowing users to choose different blade finishes, handle colors, and even engraving. For maintenance, the knife should be cleaned, dried, and lubricated regularly, especially after use in wet conditions or contact with corrosive materials. Benchmade’s Lifesharp service also provides professional maintenance and sharpening services to keep the knife in top condition.

If you’re on the fence about choosing the Benchmade Bugout 535, consider this: you’re not just buying a knife; you’re acquiring a lifetime companion that will stand the test of time and adventure. Embrace the confidence that comes with having a tool designed with your needs in mind. The Bugout 535 isn’t just a wise choice; it’s a statement of intent—a declaration that you’re ready for whatever life throws your way.

Kerith Simon

As an expert with over ten years of dedicated experience in knife defense, my professional journey is anchored in a profound commitment to the safety and empowerment of individuals through specialized education. My expertise is not only grounded in practical self-defense techniques but also extends to a scholarly understanding of knife functionality, which I have meticulously documented in my authoritative series, This work stands as a testament to my deep engagement with the subject, offering readers critical insights into the nuances of knife selection and usage across various contexts. My approach to teaching and content creation is informed by a rigorous methodology and a continuous pursuit of knowledge, ensuring that the strategies and insights I provide are both effective and scientifically sound. Through a combination of hands-on workshops, comprehensive seminars, and well-researched publications, I strive to elevate the standard of knife defense education, making it accessible and reliable for those seeking to enhance their security and proficiency in this essential skill.